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ERP Software for Cement Industry

Simple to use and easy to implement Cement industry ERP Software…

ERP Software for Cement industry

Sage X3 is the world-class ERP software for cement industry and can streamline the different series of operations in the cement industry while improving overall efficiency and workflow. The industry requires sturdy human resources and hence incorporating cement industry ERP software solutions can prove to be a boon for all of the operations in the cement industry. With the help of cement manufacturing and management software, you can easily take complete control to ensure error-free as well as speedy operations through customized strategies. This includes quality control and management, security gate, freight management, purchase bill passing, and much more of the cement manufacturing space. Having ERP software at your business can give you accurate insights on sales profit and loss operations inventory balance sheet and MIS as well.

A Quick Round-up Of Cement Industry Challenges

Over-Capacity

Sustainability

Climate Change

Increased Information Security

Cement Industry Challenges (IN DETAIL)

India is recognized as the second-largest manufacturer of cement across the world and hence it brings huge market opportunities that lead to high-level competition with leading cement manufacturers. So, to succeed in this competitive market you need strong operations management along with process improvement that can improvise your plant and the cement supply chain as well. It requires a high ability to integrate different business functions at a single point while making the system a complete flawless one for increased optimization at every section of the industry.

Reduced CO2 Emissions

Reduced CO2 Emissions

The cement production industry is closely related to CO2 emissions and hence it is one of the challenges to achieving a carbon-neutral model. The model would revolve around the usage of hydrogen, biomass fuels, and electrification. In line with this, manufacturing companies have also been looking for sustainable alternatives for inland transport. In short, the challenge is to use non-fossil fuels.

Automation of Cement Production

The cement manufacturing companies have raised a demand for smart Cement Industry 4.0 for which there should be an increase in automation. Also, the increase in digitalized operations is a challenge that involves big data analysis, sensors usage, virtual facilities, dealing with equipment, and much more. 

Real-time Data and Interconnectivity

Real-time Data and Interconnectivity

Having better connectivity between members of the chain is quintessential. It is mandatory that the suppliers, services, and inputs used in the cement manufacturing process are required to have a real-time connection so that they can quickly respond to the requests. 

Getting Digital Identity of Cement

Cement doesn’t remain the same when it becomes a by-product. For this reason, there should be an advanced way to get the digital identity of cement. This would ensure the product’s traceability through its environmental performance. This is one of the major challenges the industry is facing. 

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How Sage X3 Will Solve Above Mentioned Challenges?

Formula Design

Formula Design

Label Printing and Ingredients List

Label Printing and Ingredients List

Suitable Packaging Options Along with BOM

Suitable Packaging Options Along with BOM

Vendor Approval and Management

Vendor Approval and Management

Comprehensive Costing and Traceability

Comprehensive Costing and Traceability

Contract Manufacturing and Loan Licensing

Contract Manufacturing and Loan Licensing

Customized Certificate of Analysis Reports

Customized Certificate of Analysis Reports

Warehouse Management and Tracking of Inventory Movements

Warehouse Management and Tracking of Inventory Movements

Simple Stock and Ordering Operations

Simple Stock and Ordering Operations

Benefits Of Sage X3 For the Cement Industry

Comprehensive Financial Control

Easily manage consolidated finance books division-wise along with measures profitability, inter-division sales, and purchase on a real-time platform. Also, you can perform expenditure analysis for production subcontracting and more processes.

Overhead cost, process cost, material cost along detailed product costing can also be performed along with different analyses that can control the final product cost. 

Having the best ERP for cement industry also lets you take into account approval and a bill passing for freight processes, purchase, and job works.

Advanced Supply Chain Management

Supply Chain Management

Simply track invert and outward movement through different supply chain management features. Plane movements accordingly depend upon stores related, inward, outward, sales returns, purchase returns, scrap movement, waste movement, inter-yard transfers, and much more.

You can also carry out partially finished batch-wise and WIP pricing while the manufacturing process is going on. Easily track the manufacturing process right from the acknowledgment of raw material to a completely finished good product.

Efficacious Production Control and Planning

Efficacious Production Control and Planning

It is the most important benefit of having ERP software for the cement industry. You can take the most sophisticated and accurate MIS on plant or production casting performance levels. In the case of production planning, you can make a monthly production schedule, change process parameters such as pressure, temperature, etc. along with material requirement planning and item BOM. 

You can make shift-wise production along with godown control lot and batches while making the overall production process simple and easy. With the quality control benefit, you can achieve accurate MIS on plant or production cost in performance. 

Get DCS and PLC integration with the Cement Industry ERP.

Dispatch and Sales

The ERP software for cement manufacturing has inquiries and quotations with three level-order cycles including contract orders and delivery orders. You can customize their orders on the parameters of the advance amount received and with the detailed information of the actual product that needs to be dispatched. 

Generate e-invoicing instantly while attaching the delivery orders and weighing slips in a precise way. 

Cost-Effectiveness

Cost-Effectiveness

The ERP system also offers the most flexible and effective pricing methods including quantity discounts, sales contracts, credit control, and cash discounts as well. It helps develop healthy customer relationship management and helps to enhance the overall growth of the business.

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