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ERP for Electric Vehicle Manufacturing

A comprehensive & adaptable system for EV Manufacturers that lowers operational complexity, provides analysis of key metrics and improves productivity

An Overview of ERP for Electric Vehicle Manufacturing

ERP for Electric Vehicle Manufacturing is a system of information management that unifies a range of business processes in the EV manufacturing industry, including production, purchases, sales, material requirements planning, customer support, supply chain & finance and provides a scalable infrastructure and mission-critical tools for better decision-making.

ERP Software is an exceptional solution with unique features that allow companies operating in the automotive industry to harness the power of technology to achieve manufacturing and operational excellence. It provides seamless integration, and customization capabilities to amplify decision-making and benefit from robust analytics and reporting capabilities for making strong data-backed decisions. It acts as a centralized platform for information management that supports the core business processes in the automotive industry to achieve better results and improve performance.

Indian Electric Vehicle Manufacturing Sector Size

The Indian electric vehicle manufacturing sector is part of India’s broader automotive industry. India’s automotive industry accounts for over 7.1% of the Indian GDP, with India ranking as the third-largest automotive market globally in terms of sales. According to a report published by Mordor Intelligence, the Indian EV vehicle manufacturing sector is estimated to be $34.80 Billion in size as of 2024. It is forecasted to grow at a CAGR of 26.05% and become $110.74 Billion in size during the next five years.

There are several factors contributing to the growth story. With new tech advancements, EV batteries can drive vehicles farther on a single charge and provide superior performance to customers. In recent years, India has experienced growth in the charging infrastructure network with the Government promoting the adoption of green energy. The Government of India is promoting incentives and has set a target of 30% electrification of Indian vehicles by 2030. Furthermore, the GOI has allocated a budget of Rs 35,000 Crore to achieve the “Net-zero” targets by 2070 through crucial capital investments.

Top Challenges in the Indian Electric Vehicle Manufacturing Industry


Innovation Complexities

The electric vehicle industry is going through a lot of transformation. The EV manufacturers have to keep an eagle’s eye on new technological changes, otherwise they risk becoming obsolete. They incur a significant expenditure on research & development and the manufacturing process for anticipating new changes and adopting the latest tech advancements.

Poor Supply Chain Visibility

Supply Chain visibility plays a crucial part in the automotive industry. However, a poor supply chain can lead to various problems such as higher logistics costs, risk of damage, and delays in delivery of the EV vehicles & EV components. Moreover, it can also hamper the EV manufacturing company’s ability to maintain short & optimum production cycles.


Adopting Industry 4.0

In today’s increasing business competition, EV manufacturers are looking to use the revolutionary Industry 4.0 technology to manufacture and distribute their products. However, adopting the Industry 4.0 standards is not easy due to the higher cost of equipment, sensors, and software. Moreover, they need to hire the best engineers, data scientists, and software developers which adds up to the cost.

Manual Warehouse Operations

These days, many businesses still use Excel spreadsheets and legacy solutions to store their warehouse data. While these methods can be cost-efficient in the short term, they have inherent disadvantages for EV manufacturing businesses. They require manual updating of records, making it a time-consuming task and making the business less agile and less competitive.


Data Fragmentation

Vehicle manufacturing companies often struggle with data fragmentation and a lack of coordination. They have different branches and subsidies scattered across different countries. As a result, their massive data is scattered across multiple branches, subsidies, and departments. Due to the lack of a centralized data management system, it becomes difficult for policymakers to access real-time information and make accurate predictions.

Core Functionality of the ERP for EV Industry

Cost management is important for businesses to achieve competitive advantage. The prices of electric vehicles encompass the production, marketing, and other costs incurred by the manufacturer, along with the profit margin. ERP for EV industry provides advanced Cost Management tools to analyze the pricing of a diverse set of vehicle components used in the production process, limit the cost of production, and define optimum pricing strategies for the final consumer.

  • Track the cost of EV components, inventory management, and other key processes in real time

  • Supports integration with an extensive set of efficiency metrics

  • Lower the production costs for EV manufacturing by leveraging powerful forecasting tools

  • Track and lower the expenditure for charging infrastructure and supply chain

  • Supports sustainable manufacturing

Businesses of all types need to be compliant to reduce risks, build trust & reputation, and improve funding. ERP for Electric Vehicle Manufacturing encompasses Compliance Management tools that automate the workflow, audit trails, and audit reporting. The best ERP software in India provides end-to-end visibility and transparency into the compliance aspects to protect the business from different regulatory challenges such as monetary damages, damage to brand reputation, and court proceedings.

  • Streamlines regulatory tracking and reporting  activities

  • End-to-end compliance with product safety and quality standards

  • Comply with environmental standards to prevent fines, sanctions, and penalties

  • Maintains detailed audit trails for work events, transactions, and product development

  • Reduces manual data entry and human errors

With the increasing demand for electric vehicles, EV manufacturers need to replace the traditional method of paperwork with electronic documents and improve efficiency. ERP for EV industry streamlines the Purchase Order (PO), and Sales Order (SO). It provides ap automation that streamlines the routine vendor invoice activities. Similarly, its accounts receivable automation streamlines the tracking and recording of payments owed by your business. Another key benefit of using digital documents is that they can be easily located and shared with colleagues and partners in no time.

  • Facilitates a centralized repository for storing EV Designs

  • ERP for electronic manufacturing provides easy remote accessibility to the EV certifications

  • Enables seamless communication and collaboration

  • Automates and shortens the time taken for designs and documentation approval

  • ERP for EV Manufacturing Company provides extensive version controlling

Scalability is one of the most crucial features of an ERP solution for EV. As your business grows in size, you need a Scalable ERP for EV Manufacturing Company that adapts to your growing production needs, expansionist strategies, and changing workload. A scalable ERP provides a flexible architecture that meets the growing needs of your business without leading to business disruptions or causing performance and quality issues. Your business can gain from additional revenue streams without increasing its spending.

  • Compatible with the latest industry developments, and models

  • Supports increased workload without impacting system performance

  • Integration with cloud technology offers extreme scalability for your unique needs

  • Easily scalable across different markets, geographical areas, and products

  • ERP systems for EV manufacturers support both global and local niche

Resource allocation and utilization include both labor resources and assets (both monetary and non-monetary). ERP Software for Electric Vehicle Manufacturers provides extensive capability to streamline resource allocation which helps companies meet their production demands on time, optimize production sequences, and track work orders. It becomes easier to assign resources to specific projects where they are needed and ensure they align with their predefined objectives. Through the optimization of business processes, businesses are in a better position to make informed decisions, invest in profitable areas, cut the risks of overruns, minimize production costs, and enhance profit margins.

  • Manage different production cycles and balance the workload

  • Track spikes and drops in demand and adjust resources accordingly

  • Automatic identification and allocation of assembly-specific materials

  • Lower the operational and overhead costs to increase profit margins

  • Optimize the human resources to derive the best outcomes

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Benefits of Adopting ERP for Electric Vehicle Manufacturing

Unmatched Customer Care

ERP for electric vehicle manufacturing companies provides a comprehensive set of tools such as raw material quality checks, material requirement planning, and vendor performance tracking, that help improve production quality and customer excellence. With ERP, your business can build a strong relationship with your customers, define service-level rules, and ensure timely & accurate delivery with robust supply chain management in ERP.

Superior Data Insights

ERP solution for EV provides robust analytical tools and a high degree of credible insights. These help with data mining, and statistical analysis, and help businesses adapt to the changing workload. With access to superior data insights, businesses can identify errors, and areas for scope of improvement, and measure their overall performance. They can also leverage the Key Performance Indicators (KPIs) to make informed decisions rather than relying on gut feelings.

Warehouse Efficiency

ERP solutions simplify and shorten the complex and time-consuming warehouse and inventory management procedures with the inventory management system. For example, it offers rich features that automate the generation of reports, transactions on the plant floor, warehouse transfers, bin management, and inbound & outbound transfers. It can also be integrated with the barcode scanner device to provide faster order fulfillment, eliminate manual data entry, and keep track of warehouse stocks.

Higher Return on Investment

Other benefits of ERP include its capability to provide pan-organization-wide visibility and reduce delays and operational expenses. ERP Software for Electric Vehicle Manufacturers aids in various business processes such as timely reporting, accurate forecasting of demand, sales, and production efficiency with bi tools, among others. Your business will be in a better position to analyze the current policy framework, understand changes for improvement, and make the required changes to boost ROI and achieve growth.

Enhanced Enterprise-wide Auditing

ERP systems bring end-to-end traceability throughout the enterprise-wide functioning from procurement, production, and quality checks to financial reporting. ERP Software for Electric Vehicle Manufacturers keeps complete track of everything to comply with highly dynamic tax regulations and secure long-term success. With business management software, your business stays compliant with a wide range of audits, including compliance audits, process audits, system audits, risk audits, and waste audits, among others.

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